Equipment for Sugar

TRUCK TIPPLER

Truck tippler or the truck loading and unloading system is a product we offer, where the entire truck is tilted at a desired angle to assist in the loading and unloading of materials from the truck with the help of a hydraulic system and a platform. The system is permanently installed at the unloading bay. We can also install a second platform powered by the same pump. This helps in faster unloading of more trucks by the use of the same amount of power. We provide a centralized control panel for such a dual tippler system. The front wheels and rear wheels of the truck are hydraulically hooked to the platform and the platform is tilted at the desired angle for the material to be unloaded into the bay.

The design of the truck tippler is kept simple to facilitate ease of operation and the hydraulic system is kept compact to assist in easy maintenance. The hydraulic cylinders are kept compact to occupy less space. The system is designed in a way to avoid the use of power during lowering of the platform, enabling you to achieve power saving in the process. This system finds application in the sugarcane industry, limestone, cement, coal, scrap management and such industries where bulk unloading of material is required. This truck tippler system can be customised to fit the requirements of the customer

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Product Features

Dual Platforms controlled by a single control panel
Custom design to suit a variety of loading and unloading bay terrains
Limit Switch and Manual Override in case of power disturbances.
Limit switch & Speed control to establish various levels of cycle time and tilting angle during operation.
Dynamic and Robust structure to handle extreme working conditions

Technical Specifications

Capacity: 60T
Cycle Time: 5-6 minutes
Tilting angle: 55°
Platform Size: As per requirement
Hydraulic Cylinders – Dual Hydraulic Cylinders
Mounting Platform – Heavy duty self aligning pivotal bearing
Hydraulic Control System – Electrically operated directional valve with manual override.
Hydraulic reservoir – 350 litres capacity, baffles, oil level gauge, suction and return line filters
Material: Mainly mild steel, but can be customised as per requirement

Cane grabber or sugarcane grabber, as the name suggests, is an equipment used for mass handling of sugarcane at various processing plants. It can handle loads depending on your application and can be custom designed to suit your requirements. It also finds similar applications in various other industries like paper mills, steel industries etc. The grabber is available in both electric motor operated as well as hydraulically operated types depending on your application. This product is known by different names depending on your region such as cane unloader, cane carrier and we have manufactured top quality products under all these product names.

The design is kept simple to have minimum or almost zero maintenance. This really helps the end customer to have a cost productive or value addition equipment for a heavy work cycle. The operating mechanism is also kept simple for anyone to be able to easily operate the equipment under different conditions depending on region and workforce. The construction is robust to withstand heavy-duty operations and work cycles. They are also innovatively designed and dynamically tested to reduce work cycles and provide an efficient operation.

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Product Features

Efficient mass handling of cane in sugar industry
Complete hydraulic system to provide smooth operation
Working based on retraction of hydraulic cylinder to open the hooks.
Metal casing for sturdy and durability during extreme working conditions
Operation: Hydraulic powered by a hydraulic cylinder

HYDRAULIC DE-HOOKING

HYDRAULIC GRAB

Hydraulic dehooking machine is a hydraulic powered equipment that is used in the mass handling of sugarcane. This machine is primarily used to unload the bundles of sugarcane from the truck or container onto the Feeder Table for further processing. This dehooking system can be used to suit other such applications where mass handling of the product is required with a few modifications to the specifications and design of the dehooking system.

The hydraulic system consists of two sets of hooks that hold the material together. One set is the fixed one and the other the movable one, which is powered by a hydraulic system built on the dehooking block. This dehooking system consists of a hydraulic pump, a motor and a hydraulic cylinder. The retraction of the hydraulic cylinder controls the opening and closing of the movable hooks. This opening and closing of the hooks allows the system to lift the sugar cane load from the truck and unload it at the desired location. The entire hydraulic de-hooking system is enclosed in a metal casing that makes it durable and sturdy for extreme working conditions. The entire casing is lifted and operated by the help of an overhead crane. This allows the system to have an ample working space and a more stable performance.
The hydraulic system is not just restricted to the mass handling of sugarcane. It can be customized to suit such applications where mass handling of components or products is required. For example, it can be used in steel mills, rolling mills to load processed material to be loaded onto trucks and railway wagons. This system provides efficient mass handling and moving of loads from one position to the other.

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Product Features

Hydraulic cylinder operated grabbing mechanism
Firm hold of gripping to avoid any accidents during operation
Simple design for minimal maintenance
Two main types of products available: Sling Type and Grab type.

Technical Specifications

Weights: 5T – 20T
Operation: Hydraulic.
Construction: Tubular Structure
Motion: Two – Three directional
Power: 7.5HP – 20HP

Hilo unloaders are structures used to unload the sugarcane directly from the trucks onto the feeder table or hopper or any other desired location depending on your process. They can be powered by hydraulic cylinders running on a hydraulic pump. The operating feature in the control panel ensures the hilo unloader can operate at varying speeds and different working pressures. We have also incorporated safety measures in the design itself to ensure a safety margin of 125%. In certain cases, we can also customize the hilo unloader to run on a diesel engine if power source is an uncertain constraint.

The hydraulic pump powered hilo unloader consists of hydraulic cylinders and a power pack that allows superior control over operations like tilting, unloading, lifting, and vehicle tilting mechanism. The hydraulic jack installed also ensures that the vehicle does not tilt beyond a certain limit to avoid accidents.

The electric winch type hilo unloader with a rope drum controls the lift by using a hook that passes through a guided structure. The electric winch controls the pull of the hook that ensures smooth and uniform lifting, tilting and vehicle tilting. This also consists of Hydraulic Jacks to ensure the vehicle does not tilt beyond a certain limit to avoid any accidents. Our Hilo unloaders are robust and reliable in construction providing efficient unloading performance. The structure and mechanisms are dynamically designed to withstand rigorous working cycles and provide less maintenance shutdowns.

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Product Features

Operator cabin to have a clear unobstructed view of the operation
Solenoid Valves to provide ease of operation and reduce wear and tear by mechanical linkages.
Bigger Oil reservoirs to prevent overheating and better filters to keep the system clean
Hook positioning control to make the operation easy for various type of vehicles.
Hilo unloaders are basically stationary, but for certain conditions we can provide a mobile or travelling hilo unloader on i-beam rails which would be hydraulic powered.

Technical Specifications

Structure: Heavy duty tubular structure
Capacity: 17.5T , 25T, 40T
Height: As per requirement
Construction: Stationary/Travelling
Travel: Rails
Operation: Hydraulic.
Power: Hydraulic/Electric Motor.

HILO UNLOADER

MILL HYDRAULIC SYSTEM

Mill Hydraulic system is a special type of Hydraulic system as a customised equipment and finds application majorly or only in a sugar processing industry. The main objective of a mill hydraulic system is to establish a desired average opening to the mill, subject the cane and bagasse to pressure and increase the mill opening under a yielding force.

Mill Hydraulic system Mill Hydraulic System is a specialized and customized hydraulic solution primarily used in the sugar processing industry. Its main function is to regulate the mill opening to create the desired average gap, apply pressure to the cane and bagasse, and enable the mill opening to adjust under yielding forces. This ensures efficient extraction of juice from the sugar cane while maintaining optimal performance.

The design of the Mill Hydraulic System involves the seamless integration of various components, all centrally controlled by a power unit to guarantee smooth and efficient operation. The system includes checks at each step to monitor the performance and ensure proper functioning. A mill cap ram pressure check is used to continuously assess the mill cap’s performance, allowing for adjustments to the mill roll’s functionality. Additionally, the first grinding mill plays a critical role in controlling the cane feeding process.

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Our Skid Mounted Mill Hydraulic System is designed to provide all these advantages in a compact and easy-to-install configuration. The skid-mounted design ensures that the system is space-efficient, and can be quickly set up in your facility. With its robust construction, advanced monitoring features, and efficient operation, our Mill Hydraulic System is an ideal solution for optimizing the performance of sugar mills.

Top Roll Movement Indicator
Top roll movement indicator is a simple mechanical device that provides a visual display of the top roller position and movements in 1/8th inch increments. As it is a simple instrument, it can be easily installed and is rugged in nature, providing an extended life to the instrument.
Hydraulic Pump
The Hydraulic pump is an electric push button type that consists of an oil reservoir, check valves, relief valves, a breather, oil filters and gauges. It powers up the mill hydraulic system and consists of a high volumetric capacity. It can start under full hydraulic back pressure, providing higher efficiency and reduced losses.
Control Panel
Control Panel consists of a set of visual monitoring displays that allow the operator to judge the status of operation of the hydraulic system. It can monitor the status of parameters like hydraulic pressure for either one or multiple mills. It also allows the operator to adjust the pressure on the mill top rolls as well as synchronize the lift on all mills and control the feed through the first grinding unit

Product Features

Skid-mounted mill hydraulic system.
A set of gauges on the control panel to determine the status of each component at each level during operation.
Provision for lift adjustment and synchronisation of the mill top rolls.
Majorly consists of non moving or piston type parts providing virtually minimal or zero maintenance
High pressure hydraulic pump with provision for back pressure for higher efficiency.
Back plate panel to avoid wharpage
Glycerine/Non-Glycerine gauges supplied by Walchandnagar industries & TIWAC

Technical Specification.

Size: 1500mm
Gauge isolation valves
Equaliser valves to equalize pressure on both sides of the mill
Backplate Panel: 8 mm
Glycerine/Non-Glycerine gauges

Mill sprocket puller is a special purpose equipment, designed and manufactured for dismantling and dismounting sprockets from sugar mills. This product can also be applied to suit similar applications in various industry verticals like steel mills, rolling mills, food processing industry, cement manufacturing etc.

The mill sprocket puller is a custom design equipment where the size of the back plate is of the same size of the sprocket. This enables a perfect fit for the hydraulic system to dismount the sprocket. The basic construction for the puller is similar to a bearing puller except the design of the back plate. It is available with the standard load capacity as mentioned in the technical specifications sheet.

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Product Features

Available in high capacity models for easier operation.
Can be installed on a cart for easy mobility
Attachments can be easily mounted on the puller
4 nos. hardened tie rods to retain lifelong service
Can extract press fit pinions

Technical Specifications

Power pack 3HP – 5HP
Operating Pressure: 250bar to 350 bar
Number of Tie-rods: 4 Nos.
Length: 1800 mm
Hoses: 2 Nos.

Model	Capacity	Dia of crown pinion(mm)
MHPL – PLR – 100	100T	450 – 750
MHPL – PLR – 200	200T	750 – 950
MHPL – PLR – 350	350T	950 – 1060

MILL SPROCKET PULLER

TWO / THREE JAW PULLER

A two/three jaw puller is designed to handle industrial applications of dismounting where very little force is used in the operation. The device consists of a hydraulic pump and a set of jaws and used extensively for maintenance and repair work. The design is kept compact to suit a wide range of applications and be mobile for higher capacity work spaces.

The hydraulic puller uses a high quality hydraulic lift system to position the puller. This system enables the user to have an easy operation as well as precise positioning. The hydraulic puller is mounted with a safety valve to prevent overload limiting the force required to carry out operations. It also operated on a 360° rotary handle or socket to allow ease of multi directional operation.

The hydraulic puller is manufactured with forged steel and processed with the latest trends in the market to ensure sturdiness and efficiency in the diverse application range.

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This hydraulic puller is also called the bearing puller as it can be specially used for dismounting bearings. The design and features remain the same as the conventional. The bearing pullers have hydraulically actuated jaws to have a firm and secure grip on the workpiece. It also ensures a balanced hold, providing even grip on the entire workpiece. The puller’s design includes a dual pump system, a low and high pressure pump, for holding and positioning the workpiece and the other for controlling the motion of the cylinder to prevent the jaws from releasing. One of the most common applications for this product includes removing the bearing from car transmission.

Product Features

Can be assembled in both 2 or 3 jaw configurations
Self centering for even, balanced and secured hold over workpiece
Protects workpiece during operation preventing damage losses
Special dual pump arrangement – Low and high pressure.
The puller can be assembled on a cart for ease of mobility

Technical Specifications

Applications: Dismounting Equipment, Removing pulleys, wheels,
Maximum capacity: 10 – 500MT
Power: Motor Driven
Number of Jaws: 2 or 3

Capacity (T)	Stroke (MM)	Reach (mm)	Spread (mm)	Weight (kg)
2-6	60	185	255	4.5
8-10	85	229	350	6.5
12	85	269	375	8
15	85	269	375	8
20	111	360	520	22
25	111	360	520	22
30	111	360	520	22

Seal Kit Modification
Liner Replacement
Honing
Testing at Required Pressure
Zero Leakage
Mill Suitability : NHEC/ SS/ ENGG/ FEED/ MERU/ ULKA/ ISGEC/ ANY

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CUSTOM BUILD MILL CAPS

PAN DISCHARGE VALVE

Pan Discharge Valve, also known in the market as D-Block, is a valve that is developed for a specialised application in the sugar processing industry. The most common application of the pan discharge valve is that it controls the flow of boiling sugar juice also called as sugar massecuite and transfers it to the crystalliser. The top part of the pan discharge valve is a vacuum seal that is attached to the pan containing the massequite. The pan discharge valve is connected to a cylinder at the bottom that controls the opening and closing of the valve by hydraulic power or an actuator system. The ram that opens up the valve is usually made of Stainless Steel SS 310 grade to give lifelong protection from rusting.

Our pan discharge valve is also developed by an inch control that allows for step by step flow of the boiling sugar massecuite to have controlled flow into the crystallizer. This helps the labour to maintain the capacity of the pan and prevent any failure due to overflow. The pan discharge valve can also be provided with various attachments or accessories like gauges to monitor the open/close status of the valve. As the sugar comes directly in contact with the valve, the lining of the pan discharge valve is made with EPDM Food grade rubber sheet to adhere to the norms of the food industry. This valve reduces the requirement of a large work force to maintain the discharge section and can be maintained by one discharge operator handling the entire pan section.

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Product Features

Stainless steel 310 grade Ram (Lifelong Non rusting)
Control Station Enabling inch control
100% leak proof operation
Provision of gauge to show whether the valve is open or closed
EPDM food grade rubber sheet

Technical Specification

Mounting: Face Mounting
Handling: Liquids, Semi-Solids, Sugar juice
Control Structure: Hydraulic Pneumatic, Gear type, Manual
Operating Temp: 70° -140° C
Material Composition: MS, SS
Cylinder shaft: EN8 , MS , SS
Gland packing: Asbestos
Flanges: Carbon Steel
Fasteners: Carbon Steel
Pressure Rating: PN – 5
Seat : Replaceable EPDM Seat

Size	Material handling Capacity	A	B	C	D	E	F	G
300mm	20T	765	750	690	300	420	890	300
500mm	30-40T	905	890	830	500	480	940	400
600mm	60-70T	1025	1010	930	600	540	1120	490
800mm	90-100T	1265	1250	1170	800	640	1350	590
1000mm	120T	1515	1490	1410	1000	740	1580	690

This hydraulic powerpack that we manufacture is unique in terms of assembly because each component that is installed in the powerpack is completely customised to suit your application. The selection of these components is based on a range of criteria that is different for different applications. We can also customise the powerpack to support various features like pressure control, flow control and different power outputs. The design is made compact to allow the power pack to be suitable for a wide range of applications and for ease of accessibility. We can also develop a powerpack to suit a variety of operating modes like manual, push button or PLC Operated.

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Product Features

Control Panel to monitor each parameter of the powerpack
A range of customisations to suit your end application
Compact design for ease of handling
The paint for powerpack matches international standards

Technical Specifications

Output Power: As per requirement
Max. Pressure: As per requirement
Dimensions: On requirement
Motor: 0.5HP – 200HP
Number of Pumps: Single/Double/Triple
Voltage Range: 350V – 440V
Tank Size: 30 – 2000 litres (530 gallons)

HYDRAULIC POWEPACK

CUT OVER VALVE

The cut over valve consists of an opening on the top and a hydraulic cylinder at the bottom. The ram of the valve is made of Stainless Steel to prevent rusting. The cutover valve operates on the principle of creating vacuum to allow the flow of the boiling sugar from one pan to the other. This helps the pans to not be overloaded at any point in time. This also assists in the easy flow of the massequite. As the sugar comes directly in contact with the valve, the lining of the cut over valve is made with EPDM Food grade rubber sheet to adhere to the norms of the food industry. This valve reduces the requirement of a large work force to maintain the discharge section and can be maintained by one discharge operator handling the entire pan section.

Although the cut over valve finds major applications in the sugar processing industry, it can also be custom developed to suit applications that require a similar operation for valves.

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Product Features

Stainless Steel 310 Plunger
EPDM food grade rubber seat
Hydraulic double acting cylinder
Operating control panel with solenoid DCV with electrically operated open/close button
100% Leak proof & Maintenance free operation.

Technical Specifications

Construction: Rectangular, Circular
Plunger: SS 310
Inspection Window: Optional
Standard: BS10 Table
Control Structure: Hydraulic , Gear type, Manual
Operating Temp: 70° -140° C
Material Composition: MS, SS CS
Cylinder shaft: EN8 , MS , SS
Gland packing: Asbestos
Flanges: Carbon Steel
Fasteners: Carbon Steel
Pressure Rating: PN – 5
Seat : Replaceable EPDM Seat

Size	Material Handling Capacity	(A) mm	(B) mm	(C) mm	(D) mm
8in	20T	1690	690	203	490
10in	30-40T	1700	700	254	500
12in	60-70T	1700	705	305	680
14in	90-100T	1700	715	356	690
16in	120T	1705	725	406	700

The construction of a bailing machine depends on the applications and the requirements of the customer. It can be customised depending on the material being handled and the end application of the product.

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Product Features

Twin Station type machine to increase output efficiency.
Customised design for sugarcane industry
Robust design for heavy work cycles
High output capacity for more productivity
Relocation can be done easily for multiple locations

Technical Specifications

Material: sugarcane, hay, cotton, metal waste or scrap management
Power: Hydraulic/Electric Motor

Model	Motor Rating	Bale Size (mm)	Output (TPH)	Cylinder Size	Output (Bales/hr)
MBC-30	30 HP	270 x 270 x 470	5 – 6	125	400-450
MBC-50	50 HP	310 x 310 x 450	10 – 12	150	400-450
MBC-60	60 HP	350 x 350 x 400	14 – 16	175	400-420

BALING MACHINE

DE-BALING MACHINE

The machine is made from steel to increase the lifecycle of the product. The arms or blades are perfectly synced and indexed with each other along the length of the machine to achieve the desired granular size.

The ability of this machine to achieve minimum granular size with almost zero maintenance due to its high design and manufacturing standards. It is an ideal choice for sugar processing industries and it can also be designed to accommodate an open crate or conveyor at the bottom to allow its integration with the next process.

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Product Features

Easy product flow at granular level
Custom design to suit multiple output requirements
Robust design for heavy work cycles
High output capacity for more productivity
Relocation can be done easily for multiple locations

Technical Specifications

Material: Mild Steel
Crushing teeth – Carbide Coated Mild Steel
Power: Shaft driven, Motor driven
Capacity: 15 TPH, 20 TPH, 25 TPH, 30 TPH
Max Speed: 100 rpm
Min Distance between blades: 8mm
Input Material: Sugarcane, Silt, grains, pellets,
Size: Customised on applications

Hydraulic Press is a versatile and powerful machine used in various industries for shaping, forming, and compressing materials using hydraulic force. It operates by applying pressure through a hydraulic cylinder to generate substantial force, making it ideal for tasks such as metalworking, molding, stamping, and assembly.

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Key features of a Hydraulic Press include:

High Pressure Capacity: Capable of applying significant force, often ranging from several tons to hundreds of tons, allowing it to handle heavy-duty applications.
Adjustable Stroke and Daylight: The stroke length and daylight can typically be adjusted to accommodate different workpiece sizes and provide flexibility during operations.
Efficiency: Operates quickly and efficiently, reducing manual labor and increasing productivity in industrial environments.
Versatility: Can be powered by hand pumps or electric power packs, depending on the size and complexity of the task at hand.

With its robust construction and precision, a Hydraulic Press is an essential tool in manufacturing processes such as metal forming, pressing, bending, and more, providing both strength and accuracy for a wide range of industrial applications.